WEBVTT 00:00:00.187 --> 00:00:01.207 Welcome to weld.com. 00:00:01.207 --> 00:00:05.282 I need to do a video on oxyacetylene setup. 00:00:05.282 --> 00:00:07.208 We wanna go through this for 00:00:07.208 --> 00:00:12.919 safe operations setup everything about the torch, the hoses, the regulator. 00:00:12.919 --> 00:00:16.805 I don't take for granted that people know this when they come in to my shop for 00:00:16.805 --> 00:00:20.101 the first time, or I'm working around them for the first time. 00:00:20.101 --> 00:00:21.591 I'm watching them, okay? 00:00:21.591 --> 00:00:26.082 I'm not saying that I do it absolutely perfect, but I've been doing it for 00:00:26.082 --> 00:00:28.662 such a long time I've never had a problem. 00:00:28.662 --> 00:00:33.331 A couple of things you wanna do, follow some rules anyway I wanna go through and 00:00:33.331 --> 00:00:34.765 set this rig up for you. 00:00:34.765 --> 00:00:36.230 Let's get to it. 00:00:36.230 --> 00:00:39.828 First thing we wanna do is inspect regulator fittings. 00:00:39.828 --> 00:00:42.373 I already have the oxygen on here. 00:00:42.373 --> 00:00:47.100 But I wanna point out that any time that you're getting ready to set 00:00:47.100 --> 00:00:52.344 the regulators on the tanks for the first time, look at the seats, okay? 00:00:52.344 --> 00:00:54.985 Inspect these seats, make sure they're not dinged. 00:00:54.985 --> 00:00:57.333 If you drop one of these, it's got a dent in it. 00:00:57.333 --> 00:01:00.853 It's gonna make it a little harder for it to seat up. 00:01:00.853 --> 00:01:04.375 One thing to point out right now is, 00:01:04.375 --> 00:01:08.731 this is female left-hand for the fuel gas. 00:01:08.731 --> 00:01:12.501 The compressed gas association has made it almost impossible. 00:01:12.501 --> 00:01:14.151 I say almost. 00:01:14.151 --> 00:01:16.353 You can't put this regulator on an oxygen. 00:01:16.353 --> 00:01:22.948 You can't put the oxygen on the acetylene for a very good reason. 00:01:22.948 --> 00:01:24.835 Low pressure gauges. 00:01:24.835 --> 00:01:26.887 High pressure gauges. 00:01:26.887 --> 00:01:30.367 The fuel gas is left-hand thread, and 00:01:30.367 --> 00:01:35.860 it's indicated by a cut in the outside of the nut here, okay? 00:01:35.860 --> 00:01:37.502 So I've inspected this. 00:01:37.502 --> 00:01:41.608 I wanna thread this into the regulator. 00:01:41.608 --> 00:01:43.615 I'm up over the top of this. 00:01:43.615 --> 00:01:46.010 I'm turning it to the left to tighten it. 00:02:01.856 --> 00:02:03.645 That part's done. 00:02:03.645 --> 00:02:09.011 I don't have a torch on my hoses, so I'd like to move off to the to the hoses and 00:02:09.011 --> 00:02:12.908 put them onto the torch body, not turning these on yet. 00:02:12.908 --> 00:02:17.607 Next thing I need to do is attach the hoses to the torch body. 00:02:17.607 --> 00:02:22.417 Again, left-hand thread, right-hand on 00:02:22.417 --> 00:02:27.738 the oxygen it's indicated by O and F for fuel gas. 00:02:36.895 --> 00:02:38.207 >> So I could see. 00:02:48.311 --> 00:02:50.888 >> It's a good idea to occasionally check fittings. 00:02:50.888 --> 00:02:54.491 I've seen these actually in use for 00:02:54.491 --> 00:02:59.302 quite a while, and they get loose and back off. 00:03:01.947 --> 00:03:06.040 Do a leak check with soapy water, go by with the wrench and 00:03:06.040 --> 00:03:07.929 snug them back up, okay? 00:03:07.929 --> 00:03:12.382 So our hoses are correctly attached to the torch body. 00:03:12.382 --> 00:03:17.527 The next thing I wanna move on to is attaching the cutting head, 00:03:17.527 --> 00:03:21.619 or the cutting attachment, onto the torch body. 00:03:21.619 --> 00:03:24.627 I'm gonna go ahead and put a tip in this. 00:03:24.627 --> 00:03:30.712 And again, [COUGH] I wanna inspect the seats on this. 00:03:30.712 --> 00:03:37.224 There's two machine seats in here, one of them here and one of them here. 00:03:37.224 --> 00:03:41.681 And if this has a dent, or if this has been dropped, 00:03:41.681 --> 00:03:47.280 this is soft enough material that it'll put a ding in this seat, 00:03:47.280 --> 00:03:49.676 and then it won't seal up. 00:03:49.676 --> 00:03:55.818 I like to put these on, give them about a half twist or a quarter twist. 00:03:55.818 --> 00:04:00.198 This is the only nut that you wanna put a wrench on. 00:04:03.828 --> 00:04:05.991 And I'll go ahead and just seat that. 00:04:05.991 --> 00:04:10.439 The next thing I wanna do is inspect the O rings and 00:04:10.439 --> 00:04:15.007 the seats in this part of the cutting attachment. 00:04:15.007 --> 00:04:19.370 These are easily replaceable, but if they're dry rotted or I've been using 00:04:19.370 --> 00:04:23.530 a torch before and for thing was blowing out in the threads right here, and 00:04:23.530 --> 00:04:26.433 I wondered why, and I stopped and shut it all down. 00:04:26.433 --> 00:04:30.199 I unthreaded this, and it didn't even have an O ring in there. 00:04:30.199 --> 00:04:33.186 That was joyful at the moment. 00:04:33.186 --> 00:04:38.363 So the way I like to put these together, always hang on to this, and 00:04:38.363 --> 00:04:44.387 I like to start the threads, and get it down there where it's about to touch. 00:04:44.387 --> 00:04:48.530 I like to give it about a half twist and hand tighten this. 00:04:48.530 --> 00:04:51.405 Do not put a wrench on this. 00:04:51.405 --> 00:04:54.618 There is no reason to really crank this down. 00:04:54.618 --> 00:04:59.462 And I've seen people do this and it just sends chills down my spine. 00:04:59.462 --> 00:05:03.878 They'll be operating their torch, and they'll get a little blow by, and 00:05:03.878 --> 00:05:06.483 they get a fire coming out of these threads. 00:05:06.483 --> 00:05:10.140 And the first thing they do is come over here and tighten it, 00:05:10.140 --> 00:05:13.138 instead of taking this part and finding out why, 00:05:13.138 --> 00:05:17.473 they just go ahead and over tighten it, not I just disagree with that. 00:05:17.473 --> 00:05:18.730 So again, hand tight. 00:05:18.730 --> 00:05:23.678 I personally like to have my valves away from my cutting lever. 00:05:23.678 --> 00:05:26.795 It's just the way I've been operating it for years. 00:05:26.795 --> 00:05:28.801 I'm comfortable with it. 00:05:28.801 --> 00:05:32.180 I know that if [COUGH] I sling this hose over my shoulder, 00:05:32.180 --> 00:05:34.094 it's supposed to stay there. 00:05:34.094 --> 00:05:38.510 I know that it's just comfortable for me. 00:05:38.510 --> 00:05:40.684 So I'm getting ready to cut. 00:05:40.684 --> 00:05:44.589 Since I have the cutting attachment on here, 00:05:44.589 --> 00:05:49.747 I wanna open this oxygen valve all the way and leave it open. 00:05:49.747 --> 00:05:55.817 My flame is now adjusted between the fuel gas here and the oxygen here. 00:05:55.817 --> 00:05:58.125 That's my flame adjustment. 00:05:58.125 --> 00:06:01.033 My cutting oxygen is on the lever. 00:06:01.033 --> 00:06:06.020 Okay, we've gone through [COUGH] setting the hoses up, 00:06:06.020 --> 00:06:10.902 configuring the torch attachment, setting the tip, 00:06:10.902 --> 00:06:13.674 I wanna turn these bottles on. 00:06:13.674 --> 00:06:18.634 I see people shut their rigs down, or they walk up to cylinders to turn on, 00:06:18.634 --> 00:06:20.480 and they never check this. 00:06:20.480 --> 00:06:26.682 They leave them in the same place all the time where there's pressure on them. 00:06:26.682 --> 00:06:27.937 I don't think that's cool. 00:06:27.937 --> 00:06:32.322 I had a very good friend of mine that repaired torches, and 00:06:32.322 --> 00:06:36.799 regulators, and he told me stories about things that he's 00:06:36.799 --> 00:06:41.742 repaired that would just absolutely blew up and it wasn't cool. 00:06:41.742 --> 00:06:44.887 Back these off just so they're loose, they don't have a pressure on them. 00:06:44.887 --> 00:06:49.533 And when I say back them off, that's not to the right, that's to the left. 00:06:49.533 --> 00:06:51.790 You don't wanna back them off where the screw falls off, but 00:06:51.790 --> 00:06:53.350 just back them off where they're loose. 00:06:53.350 --> 00:06:54.955 Turn these on slow. 00:06:54.955 --> 00:06:58.218 Also stand to the side of them. 00:06:58.218 --> 00:07:00.538 A full bottle of oxygen is high pressure. 00:07:00.538 --> 00:07:04.360 2250 pounds thereabouts. 00:07:04.360 --> 00:07:09.585 Turn this on full, but you don't want this pressure adjusting 00:07:09.585 --> 00:07:15.020 screw tightened and then come over here and crank this baby open. 00:07:15.020 --> 00:07:20.619 It's shocking that diaphragm on the backside of the delivery regulator. 00:07:20.619 --> 00:07:25.389 High pressure, low pressure delivery, okay? 00:07:25.389 --> 00:07:29.908 For general cutting, depending on the size of torch, 00:07:29.908 --> 00:07:36.601 you can run your oxygen pressure up to 25, some people run it up as high as 70. 00:07:41.113 --> 00:07:44.334 Same thing on the low pressure fuel side. 00:07:44.334 --> 00:07:46.818 Check this and make sure that it's loose. 00:07:46.818 --> 00:07:49.669 Turn this on slow fuel gas. 00:07:49.669 --> 00:07:56.913 We turn on one complete turn, depending on the size of the tip, 00:07:56.913 --> 00:08:02.665 we'll run the pressures up to the 678 pounds, 00:08:04.660 --> 00:08:07.582 Anywhere from five to eight, okay? 00:08:07.582 --> 00:08:09.174 Our system is closed. 00:08:09.174 --> 00:08:13.925 I have this closed, and I have the fuel gas closed, my oxygen, 00:08:13.925 --> 00:08:16.091 my acetylene, my fuel gas. 00:08:16.091 --> 00:08:20.372 This is what I would adjust the flame with right now. 00:08:20.372 --> 00:08:24.780 Before doing anything else, I can check for leaks. 00:08:24.780 --> 00:08:27.090 And I would simply do that. 00:08:27.090 --> 00:08:34.130 Since this is pressured up, my valves are closed, I can turn these cylinders off. 00:08:34.130 --> 00:08:41.762 And if either of the needles move anywhere in this system, I have a leak, okay? 00:08:41.762 --> 00:08:46.778 I might be able to find a fuel leak because the settling stinks. 00:08:46.778 --> 00:08:49.791 I'm not gonna find it on the oxygen side. 00:08:49.791 --> 00:08:54.451 So I would stop at that point and go get some soapy water, and 00:08:54.451 --> 00:09:00.250 I would check that connection, there's a splice in the hose somewhere. 00:09:00.250 --> 00:09:02.646 I would check that I'd check this. 00:09:02.646 --> 00:09:07.849 If I've got a leak somewhere, it would show up with the soapy water, 00:09:07.849 --> 00:09:12.983 but that is a fast, ineffective, accurate way to check for leaks. 00:09:12.983 --> 00:09:15.601 My needles are not moving. 00:09:15.601 --> 00:09:18.009 I'm gonna turn this back on. 00:09:18.009 --> 00:09:20.270 Yes, I realize I didn't back that off. 00:09:20.270 --> 00:09:22.693 I didn't bleed the system either. 00:09:22.693 --> 00:09:25.396 I'll turn that on full. 00:09:25.396 --> 00:09:28.271 Turn this on one complete turn. 00:09:28.271 --> 00:09:32.953 If I need to do anything [COUGH] to take the cutting 00:09:32.953 --> 00:09:37.878 attachment off, then I need to close this valve. 00:09:42.381 --> 00:09:45.800 And then I could turn this any which way I want. 00:09:45.800 --> 00:09:50.478 So I think we're at a point where we can test fire. 00:09:50.478 --> 00:09:52.842 Let me grab my striker. 00:09:54.626 --> 00:09:56.037 I'm gonna fire the system. 00:09:56.037 --> 00:10:00.494 I've turn the settling on slowly, about a half turn. 00:10:00.494 --> 00:10:01.345 I light it. 00:10:01.345 --> 00:10:05.708 I wanna light it until I don't have a bunch of soot. 00:10:05.708 --> 00:10:11.573 I do not wanna turn it on so that the flame separates from the tip either. 00:10:14.874 --> 00:10:20.649 Connect that back and get a good burn out here where it's not blowing to it, 00:10:20.649 --> 00:10:24.878 slowly turn some oxygen on until I get a neutral flame. 00:10:28.877 --> 00:10:30.911 Looks like I have a foul tip. 00:10:30.911 --> 00:10:32.432 This is an OT tip. 00:10:32.432 --> 00:10:36.665 An OT tip, nice and clean, should get a good burn in it as I 00:10:36.665 --> 00:10:40.736 depress the oxygen lever, it actually gets shorter. 00:10:40.736 --> 00:10:45.420 To me, that indicates turbulence in that tip needs to be cleaned out a little bit. 00:10:45.420 --> 00:10:48.238 Want to turn the system off. 00:10:48.238 --> 00:10:49.482 Turn the oxygen off. 00:10:49.482 --> 00:10:51.515 Turn the acetylene off. 00:10:51.515 --> 00:10:54.996 Now I need to shut this system down. 00:10:54.996 --> 00:11:01.433 And in order to do that, I've never known which one of these turns off first. 00:11:01.433 --> 00:11:02.591 I don't think it matters. 00:11:02.591 --> 00:11:03.254 We can argue. 00:11:03.254 --> 00:11:04.381 We can fight. 00:11:04.381 --> 00:11:08.733 If somebody knows absolute fact and can back it up, tell me. 00:11:08.733 --> 00:11:12.440 Anyway, we can turn the fuel gas off. 00:11:12.440 --> 00:11:15.501 First, we can turn the oxygen off. 00:11:15.501 --> 00:11:17.688 Second, we're just turning the cylinders off. 00:11:17.688 --> 00:11:23.643 We're gonna secure the system like we're gonna leave overnight or for a week. 00:11:23.643 --> 00:11:26.734 At this point, I wanna bleed the system, okay? 00:11:26.734 --> 00:11:30.635 I wanna take the pressure off of the regulators. 00:11:30.635 --> 00:11:33.249 I wanna bleed the system. 00:11:33.249 --> 00:11:39.189 So I'm gonna bleed the fuel gas first, both needles drop. 00:11:39.189 --> 00:11:44.225 At that point, I back the adjusting screw to the left 00:11:44.225 --> 00:11:48.470 till it becomes loose, close the fuel gas. 00:11:48.470 --> 00:11:52.730 I can either push the oxygen lever, or 00:11:52.730 --> 00:11:59.254 I can open the flame, adjusting oxygen bleed the system, 00:11:59.254 --> 00:12:04.464 turn that off, turn the pressure adjusting. 00:12:04.464 --> 00:12:08.339 Screw to the left, roll my hoses up. 00:12:08.339 --> 00:12:10.184 I'm good to go. 00:12:10.184 --> 00:12:16.232 One other thing that I noticed when I was putting this together, 00:12:16.232 --> 00:12:23.413 and I failed to mention, this torch has built in flashback arrestors in it. 00:12:23.413 --> 00:12:30.216 Older models don't but you can get these cute little guys right here. 00:12:30.216 --> 00:12:35.198 They are reverse-flow check valves and 00:12:35.198 --> 00:12:38.135 flashback arresters. 00:12:38.135 --> 00:12:42.711 And you can put them in line in 00:12:42.711 --> 00:12:47.488 your hoses and to your torch. 00:12:47.488 --> 00:12:50.210 Actually, go like that. 00:12:50.210 --> 00:12:52.767 You got an older torch body. 00:12:52.767 --> 00:12:56.486 Good idea to pick these rascals up here. 00:12:56.486 --> 00:13:00.555 Again, I don't take any of this for granted. 00:13:00.555 --> 00:13:07.067 This is like you're working with high pressure oxygen and fuel gas. 00:13:07.067 --> 00:13:11.419 There's just certain safety procedures that you go through. 00:13:11.419 --> 00:13:15.400 I don't take for granted that everybody that comes in, even though they've been 00:13:15.400 --> 00:13:19.682 a welder for 1015, 2030 years, I don't take for granted that they know this. 00:13:19.682 --> 00:13:24.116 I've seen people develop some bad habits on doing certain things, 00:13:24.116 --> 00:13:29.106 turning cylinders on with the regulator, the way they light up hot starts. 00:13:29.106 --> 00:13:33.373 I've seen them cut corners, and it kinda makes me a little nervous. 00:13:33.373 --> 00:13:37.642 [COUGH] If they work safe, accurate, they pay attention to their work area. 00:13:37.642 --> 00:13:42.222 I don't have a problem, but again, don't take it for granted. 00:13:42.222 --> 00:13:46.246 There are other videos out on this references. 00:13:46.246 --> 00:13:49.244 Hope you found this educational. 00:13:49.244 --> 00:13:50.682 Please subscribe to our channel. 00:13:50.682 --> 00:13:53.205 Check us out on Facebook and Instagram. 00:13:53.205 --> 00:13:54.820 Thanks for watching weld.com. 00:13:54.820 --> 00:13:57.403 I'm Bob Moffatt.