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Full fashion and shaping manufacturing
eliminate the need to mark
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and cut the fabric.
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The sweater is shaped on the knitting
machine by increasing or decreasing
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the number of needles in use
during the knitting process.
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This technique is also used in the
manufacturing of hosiery and underwear.
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While full fashion and shaping utilize
the same manufacturing technique as
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creates panels,
the appearance of the fabric made
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from these two processes is different.
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In full fashion,
the transferring of specific loops
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to adjacent needles to widen or narrow
the fabric results in fashion
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marks being formed.
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If fashion marks are not formed,
the resulting sweater, after the pieces
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are sewn, is called a shaped garment.
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Because of the complexity of shaping, the
production rate of knitting is reduced.
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A big advantage is that most
of the cutting is eliminated.
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With full fashioning or shaping,
garment pieces can be sewn together using
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conventional sewing, or they can be joined
together by a process called linking.
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For example, the waistband would be linked
to the body piece or a sleeve
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attached at the armhole.
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In linking, each fashioned piece has
an edge that must be joined
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to an edge of another piece.
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Depending on the number of wale loops
on the edge and the garment manufacturing
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specifications, the first piece
is placed on the linking pins.
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The next piece is then placed on top of
the first piece and they're sewn together.
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Linking results in a thinner seam than
most normal cut-and-sew processes.
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Keep in mind that manufacturing defects
that cannot be repaired will result in
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a defective garment that cannot be sold.